The Proof is in the Pavement

By Douglas Carlson, Executive Director

    The I-19 pictured before the AR OGFC in 1988, is a major trucking route from Mexico to the U.S. The existing jointed, non-doweled 9" concrete pavement originally constructed in 1965 was in extremely poor condition, faced with an expensive remove and replace situation, ADOT opted to try a 1" thick OGFC with a 10% Asphalt-Rubber binder to get a few more years service. They expected 5 to 8 years and ended up with a pavement lasting for 15 years. See photo.
   The pavement was a part of an Arizona Department of Transportation review of all AR pavements ten years or older in 2000. The review was conducted by Gene Morris, P.E., former research engineer for ADOT and myself. In reviewing all the ADOT records on the project, we found the pavement had not had any maintenance in its first 12 years.
    According to Ken Damgaard of the ADOT Tucson District, about half of the section was damaged by construction equipment during work on an exit in 2002. In the late fall, ADOT milled off about half of the thickness and replaced it with a 3/4" overlay of AR ACFC. However, a small portion remained unscathed as depicted in the photo taken in March 2003. The table below is from the project review, which can be viewed on the Arizona DOT website at:
http://www.dot.state.az.us/ABOUT/materials/pavedsgn/index.htm
    
Not only did they get a pavement that exceeded the anticipated service life, an extra bonus was realized in a 78% reduction in noise. A sound level survey was conducted by Western Technologies, Inc of Phoenix in 1990 between Valencia and Irvington Roads just south of Tucson.
    The measurements were taken on the Asphalt-Rubber Concrete Road Surface at the center of the median, approximately 35 feet from the shoulder of the north and south bound inner lanes just north of Valencia. The measurements were taken between 11:45 AM and 1:40 PM. The average sound level was 73.7 dB.
    The measurement on the existing concrete pavement was also taken 35 feet from the shoulder in the inner lanes just south of Irvington Road. The average noise levels recorded was 80.4 dB.
    The difference for both sound levels resulted in a 6.7 dBA reduction. This can be correlated to the sound intensity being reduced by 4 times, which would translate into a 78% reduction. Many asphaltrubber mixes like this have been quietly at work reducing noise and saving maintenance dollars in Arizona. The proof is in the pavement.


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